PCI Fabricated Systems – A PCI Services Group
PCI Services is the ideal mechanical contractor specializing in commercial / industrial piping installation, system fabrication, HVAC & plumbing installation, and service work. We have global expertise and capabilities with a strong focus on commercial and industrial projects. With a long history dating back more than 120 years we continue to thrive in an ever-changing industry.
Our fabrication shop has long had success with modular skid and piping fabrication supporting our field installs. However, we have now upped the ante in terms of providing turnkey solutions to skid-mounted modular fabrication projects. We have a staff with the various skills needed to take these projects from start to finish. PCI directly employs engineers, draftsman, and controls technicians. As a proud member of Union Local 392 (mechanical) PCI fabricates and assembles with an all-union staff of welders and pipe fitters. All electrical and system controls are completed under our roof to provide a one stop shop from conception to delivery.
Our shop fabrication goes through a series of checks to ensure dimensional
accuracy, completeness, quality, and conformance to the design and specifications of the customer. The finished product then undergoes testing as specified such as x-ray, dye-penetrant checks, hydrostatic testing for piping systems, and point-to-point checks for instrumentation and electrical work. We can customize a complete test package specific to a customer or project in agreement with the end user if required.
Once complete, we provide our own system design and piping drawings. Our experienced drafting dept. understands the unique requirements of modular construction and our design group compiles all equipment specifications to give customers a complete finished package.
Features and Benefits
- Accurate 3D modeling for integration into the overall system design. PCI also supports REVIT model generation upon request.
- Major piping and base fabrication performed in large fabrication shop with experienced pipefitters. Weld certificates and material tracing reports (MTRs) available on request.
- Predesigned major pipe supports as part of the base fabrication for additional strength.
- Optional full 3/16” deck plate for base tops to o ffer additional vibration dampening and safe working surface.
- Center of gravity calculations with proper lifting lug design.
- Electrical system protected to 65,000 AIC.
- Proper conduit locations designed to avoid trip or service hazards. All wiring in EMT for additional protection, with flexible conduit only at motor connection. Rigid conduit available as specified.
Design Standards
- Pressure tests available to 300 PSI
- Clear connection points for all external control devices for faster installation.
- Thermal breaks on all pipe supports and U‐bolts.
- 120V components used throughout.
- U.L. listed panels and single point electrical connection.
- Choice of main disconnect or main fuse block for enhanced AIC protection.
Our 50,000 Square Foot Fabrication Shop and Large Assembly Facility Includes:
- One (1) large bridge crane, 40’W x 48’L with 26’ under the hook.
- Multiple 5-ton cranes for material handling and small fabrication
- Large fabrication area for base and pipe fabrication
- Large assembly area for oversized projects
- 30 welding machines and 15 positions that are best in the industry
- We are a certified ASME shop and maintain the following ASME welding stamps:
- “U” - manufacture and assemble unfired pressure vessels
- “R” - perform alterations and repairs to power boilers and pressure vessels
- “PP” - to fabricate and assemble pressure piping